How to Cut Metal The Right Way | 5 Tips & Tricks For Beginners

Fact Checked By James A Weber | Post Updated On: December 8, 2021

No matter if you are planning to redo your house or you just want to fix your son’s broken metal toy, you will surely need to cut metal properly so that you don’t mess it up! This is where the name of metal cutting procedures come in!

Today, we will discuss how to cut metal in five different methods without any complications!

Let us jump right into it!

Methods of Cutting Metal

1. Hacksaw

There will come a lot of methods of cutting metal but you don’t need to forget the old school ways. Yes, we are talking about the hacksaw method that still works amazingly! On the other hand, using a hacksaw will provide you with a faster cutting process!

No matter how thick the metal is, a hacksaw is always capable of cutting it! Whenever you plan to fix your broken lawn mower deck or make custom elements, the hacksaw cutting and proper welding method will be a perfect DIY-day for you!

2. Circular Saw

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A circular saw is not a very preferred tool for cutting metal but if you go with the right blade, you will end up loving it! If you are dealing with a rebar, a circular saw can give you better results than the other saws.

Steel that has a thickness of more or least 3/8-inches can easily be used with a circular saw. However, you will need a ferrous-metal cutting blade for this. While working with a circular saw for cutting metal, extra precautions are needed because the metal flying metal chips might hurt your body parts.

You can get both steel-tooth blades and carbide-tooth blades but for better results, we recommend getting a carbide-tooth blade. If you plan to continue the DIY work, it is better to buy a circular saw because it is a keeper.

3. Angle Grinder

Angle grinders are amazing for cutting metal properly. All you need is a metal-cutting disc and you are good to go! No matter if you are dealing with iron, rebar, bolts or metal sheets, you can never go wrong with this grinder.

However, keep in mind that such discs will take time to cut and will wear down diameter too. You can also settle for a diamond blade. These are usually designed for cutting ferrous metals. Here, you will get a faster result with a clean cut!

4. Miter Saw

When it comes to the metal like aluminium, you can always rely on a miter saw. Yes, miter saw is amazing for cutting rods and tubes made with aluminum. On the other hand, cutting angles is not complicated at all if you have a miter saw in your house.

All you need is a nonferrous metal-made blade and you are ready for it! At times, the motor housing of the miter saw is open. It can easily collect the metal chips while cutting it. If this is the same design of your saw, you must get some cloth and tape it to the openings so that the motor doesn’t face any sort of windings and bearings.

5. Grinding Disc

Now, another metal cutting process for you is a grinding disc. However, you won’t be able to cut all types of metal with it. It is best for the stainless steel. K

When it is time to cut stainless steel backsplash tiles, all you need to do is get a rotary tool and add an abrasive disc that can cut metal and you are prepared! If you want to do larger jobs, an angle grinder is the best option with the abrasive disc.

FAQs on Metal Cutting Method

How can you cut metal with your hand?

The best way to cut metal with your hand is to use tin snips. Many DIY-lovers prefer tin snips more than other heavy-duty metal cutting tools. Along with this, it is affordable and accessible too! These are like scissors and include sharp jaws! All you need to do is cut like scissors!

Will a hacksaw cut metal?

People that are new to metal-work will tell you that you can’t cut met with a hacksaw. But it is actually the opposite. Yes, you can cut metal with a hacksaw and this is mostly used by the plumbers for cutting metal. Go through steel pipes, sheet metal, plastic pipes, take the hacksaw and start cutting!

Can a rotary tool cut metals?

Yes, a rotary tool is able to cut metal in an easy method. In most rotary tools, there are cutting discs added. Such discs are able to cut metal and metal sheets without any discomfort. Some of the rotary tools also include grinding stones for rigid plastic along with grinding metal.

Wrap Up

So, you have checked out all the metal cutting procedures we have mentioned above. Each of the methods work best if you go through the right blade and correct way of cutting!

Try these methods and let us know how it worked! Have you ever used any of these equipment for cutting a metal blade? If you have, share your experience with us!

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